A heavy duty box making machine is a specialized packaging system designed to produce large, strong, and durable corrugated boxes—often from double-wall or heavy-duty board materials. These machines are engineered to handle high-strength substrates and create packaging capable of withstanding demanding shipping and handling conditions. Many of these machines are equipped with a continuous cardboard feeding system, which improves efficiency and accuracy in feeding cardboard sheets.
Importance in Industrial Packaging Operations
Heavy duty box making machines are essential in industries where packaging must protect heavy or oversized products. Manufacturers in sectors like automotive, furniture, electronics, industrial equipment, and e-commerce fulfillment rely on these machines to produce custom, made-to-order boxes on-site.
With rising shipping costs, supply chain disruptions, and a greater demand for customized packaging, many companies are turning to in-house solutions like the Boxmat HD. These machines provide:
Key Features of the Boxmat HD Heavy Duty Box Making Machine
Multi-Function Box Creation Capabilities
The Boxmat HD is an all-in-one solution designed for high-speed, one-pass box production. It performs multiple functions in a single setup, including:
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Slotting
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Scoring
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Creasing
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Trimming
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Slitting
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Die-cutting
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Gluing
- Continuous cardboard feeding system for enhanced efficiency and accuracy in feeding cardboard sheets
This streamlined process allows operators to go from raw corrugated board to finished box in minutes—without switching machines or tooling.
Compatibility with Heavy-Duty and Double-Wall Corrugated Boards
Engineered for strength and adaptability, the Boxmat HD handles:
It’s the perfect machine for producing boxes that demand superior durability, stack strength, and structural integrity.
Smart Automation and User-Friendly Controls
With its 19” touch screen HMI, the Boxmat HD offers intuitive operation. Features like the Box Design WIZARD and Job Queue System simplify programming and setup for new operators and experienced teams alike.
Automation reduces the need for manual adjustments, minimizing errors and ensuring repeatable, high-quality results every time.
Benefits of Using the BOXMAT HD for Custom Box Production
Ideal for Short-Run and On-Demand Packaging
No need to stockpile pre-made boxes. The Boxmat HD gives manufacturers the ability to:
It’s perfect for operations that handle frequent SKU changes or custom-sized products.
Reduced Costs and Material Waste
Outsourcing boxes often comes with added costs, delays, and minimum order requirements. By bringing production in-house, manufacturers save on:
Precision box making reduces void fill and protects shipments more efficiently.
High Flexibility in Box Design and Dimensions
With over 100 box styles supported—including FEFCO standard designs—the Boxmat HD offers unmatched flexibility. Create boxes with custom dimensions tailored to your products, optimizing every shipment.
Technical Specifications of the BOXMAT HD
Machine Dimensions and Layout
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Footprint: Approx. 246" x 87" (6.25m x 2.2m)
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Board feeding width: Up to 94” (2400mm)
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Recommended facility layout: Allow for board loading, unloading, and optional gluing modules.
- Continuous cardboard feeding system: Capable of loading 20-50 corrugated cardboard sheets with a vacuum pump for optimized feeding.
Power Requirements and Energy Consumption
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Voltage: 400V / 50Hz / 3-phase (alternative options available)
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Power consumption: Approx. 6-9 kW depending on configuration
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Certifications: CE-certified for European markets
Integration and Connectivity Options
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Compatible with MRP and ERP systems
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USB and Ethernet connections for data upload
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Includes Box Design WIZARD software for seamless programming and planning
Why Choose Miller Weldmaster for Your Heavy Duty Box Making Machine
Decades of Innovation and Expertise
With over 50 years in machine innovation, Miller Weldmaster brings a legacy of excellence to industrial packaging. We are proud to offer high-performance solutions like the Boxmat HD, backed by decades of engineering and customer-focused development.
We’ve helped companies around the world streamline their packaging with smarter machines and proven service—just ask our satisfied customers.
Full-Service Support and Training
Your investment is supported by:
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Certified installation and operator training
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Ongoing technical support
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Access to our Resolution Center for remote diagnostics and troubleshooting
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U.S.-based and international tech support teams
