Impulse Welding

Impulse Extreme


Impulse Welding Machine – Miller Weldmaster | Precision Heat-Seaming for Thermoplastics

Explore Miller Weldmaster’s impulse welding machines — engineered for precise, high-quality, energy-efficient heat sealing of PE, PP, PVC, coated fabrics and thermoplastic materials. Ideal for industrial tarps, inflatables, awnings, liners and packaging — get reliable, airtight seams with minimal scrap and maximum throughput.

Best For:

  • Awnings
  • Banners
  • Automotive
  • Blinds
  • Roller Doors
  • Geomembranes/Liners
  • Inflatable Boats
  • Inflatables
  • Medical
  • Pools
  • Tents
  • Tarpaulins/Covers

Seam Type:

  • Butt Seam Butt Seam
  • Coverstrip Coverstrip
  • Double Fold Double Fold
  • Hem Hem
  • Hem with Pocket Hem with Pocket
  • Hem with Rope Hem with Rope
  • Keder Keder
  • Keder Single Side Flap Keder Single Side Flap
  • Overlap Overlap
  • Rope Rope
  • Webbing - SEG Webbing - SEG
Features & Options

Features & Benefits

  • PLC controlled heating and cooling cycles for consistent welds
  • Programable menu settings for simple operator use
  • Electric gear motor driven weld beam for precise, level motion to ensure consistent welds
  • Band temperature monitoring for longevity and repeatability
  • Automated folding system for hands- free operation
  • Quick change tooling kits reduce change-over to <5 minutes; full training and global support included.
  • Weld speed up to 30 m/min (varies by material and seam width) with servo drive repeatability ± 0.1 mm.
  • Laser alignment pointer, hot-melt tape module for non‐weldable substrates, extra large format folding table, automatic slat/cord insertion, feed/roll system for continuous operation.
Technical Specs

Power Requirements

  • 208-240 V, single phase or 380-400 V, three phase (as required)

Air Requirements

  • 2cfm @ 90psi

Power Consumption

  • Approx .10kW

Maximum Temperature

  • 260˚ C (500˚F)

Throat Width

  • 2m (78.7") (Up to customer specification)

Dimensions (Standard)

  • Width: 1500 mm
  • Length: 3200 mm
  • Height: 1850 mm

 

Weight

  • 1950 kg

Seam Width

  • 8 - 25mm (0.5 - 1")

Welding Cycle

  • Up to 10-40 Seconds*
* Depending on the application, the seam width and the type of material used
Our Training Process

Trust Miller Weldmaster to get your started!

STEP ONE

Schedule Your Training

A Miller Weldmaster certified field service engineer will contact you to schedule installation and training at your facility. 

STEP TWO

Installation Preparation

We provide you with everything you need to know to get your team ready for installation and training.

STEP THREE

Staff Training

Your staff will receive extensive instruction on welding equipment operation and maintenance and how to produce your product.

 

CONTACT US FOR TRAINING

Machine Videos

  • Overview & How Tos
  • Training Videos

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Service & Resolution Center

Our service team is dedicated to keeping our customer’s businesses running at optimal performance and assisting with any solutions you need. We are standing by to help you.

Contact Us Today!

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