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Hot Wedge Welding

Triad Extreme Universal

Triad Extreme Universal Portable Wedge Welding Machine

Comes fully assembled and ready to weld stationary or traveling on table top track. The Triad Extreme Universal is packaged to meet a variety of industrial fabric welding demands.

Best For:

  • Aerospace
  • Containment Booms
  • Curtains - Agriculture
  • Curtains - Gymnasium
  • Curtains - Truck Side
  • Roller Doors
  • Filtration
  • Geomembranes/Liners
  • Greenhouses
  • Pergolas
  • Pool Covers
  • Pools

Seam Type:

  • Hem Hem
  • Hem with Pocket Hem with Pocket
  • Hem with Rope Hem with Rope
  • Overlap Overlap
  • Extrusion Beading Extrusion Beading
Features & Options

Features & Benefits

  • Multiple seam configurations available for multiple finishing demands
  • Excellent visibility of the welding area
  • Swing out wedge provides for easy cleaning
  • Stationary or automatic travel on track for hands free operation
  • Available in either 110V or 230V to suite your facility requirements
  • Power consumption approx 0.6kW, ensuring efficient energy use for cost-effective operation
Technical Specs

Power Requirements

  • 120 Volts - Single Phase - 5 Amp.
  • 230 Volts - Single Phase - 2.65 Amp.

Power Consumption

  • Approx. 0.6kW

Maximum Temperature

  • 525˚C (977˚F)

Dimensions

  • Dimensions Width: 0.254m (10”)
  • Length: 0.508m (20")
  • Height: 0.305m (12")

Weight

  • 25kg (55lb)

Seam Width

  • 10-50mm (0.5-2")

Welding Cycle

  • Approx. 10m/min.*
* Depending on the application, the seam width and the type of material used
Our Training Process

Get Expert Guidance from Miller Weldmaster

Step One: Schedule Your Hot Wedge Welding Training

One-on-One Instruction with Industry Experts

A Miller Weldmaster certified field service engineer will contact you to schedule installation and training at your facility. 

Step Two: Prepare for Seam Welding Installation

Ensure a Smooth Setup for Maximum Efficiency

We provide you with everything you need to know to get your team ready for installation and training.

Step Three: Staff Training for Seam Welding Success

Hands-On Learning for Quality Welds Every Time

Your staff will receive extensive instruction on welding equipment operation and maintenance and how to produce your product.

 

CONTACT US FOR TRAINING

Hot Wedge Welding Machine Demonstrations

  • Overview & How Tos
  • Training Videos

Portable Efficient Welder for PVC, Acrylic & More!

Portable Hot Wedge Welder to Finish All Long Straight Seams

Overall Triad Machine Training

Wedge Alignment and Adjustment Training

Training On The Triad Drive System

How To Run A Successful Overlap

Switching 1 inch to 2 inch Set Up

Contact Miller Weldmaster for Hot Wedge Welding Solutions

Ready to get started or just have more questions for us? Simply fill out this form and we will be in touch with you shortly.

How the Triad Extreme Universal Hot Wedge Welder is Used Across Industries

The Triad Extreme Universal Hot Wedge Welder has revolutionized fabric welding across various industries with its versatile and efficient capabilities. This machine is a game-changer for businesses in the production of tents, where it delivers seamless joins, enhancing both aesthetic appeal and durability. In the awning industry, it is pivotal for creating weather-resistant seams that stand up to environmental factors. The machine's precision is critical in the geosynthetics sector as well, used in lining and covering projects where impermeable seams are crucial. This broad applicability makes the Triad Extreme Universal a vital tool in numerous fields, driving demand for this innovative technology.

Triad Extreme Universal vs. Other Portable Hot Wedge Welders: A Comparison

When comparing the Triad Extreme Universal to other portable hot wedge welders, its superior design and functionality stand out. The Triad Extreme offers enhanced control systems and customizable welding parameters that are not typically available in other models, making it the preferred choice for professionals seeking precision and adaptability. It features a robust construction that ensures longevity and consistent performance under various environmental conditions. Competing machines often fall short in areas like speed adjustment, pressure control, and ease of use, making the Triad Extreme Universal the best portable wedge welding machine on the market today.

How to Set Up and Operate the Triad Extreme Universal Seam Welder

Setting up and operating the Triad Extreme Universal Seam Welder is straightforward, ensuring that users can achieve high-quality welds from their first use. Begin by assembling the machine according to the manual. Ensure all components are securely fastened before connecting the machine to a power source. Calibration involves adjusting the welding speed, temperature, and pressure to match the material specifications. For first-time operation, load your fabric and perform a test weld to check seam integrity. Regular practice and adherence to the operational guide will help users master the process, leading to optimal welding results.

Troubleshooting & Maintaining Your Triad Extreme Universal for Optimal Performance

Maintaining the Triad Extreme Universal involves regular checks and routine maintenance to ensure it operates at peak efficiency. Common issues like a misaligned wedge or uneven welds typically stem from calibration drift or material feed inconsistencies and can be resolved by referring to the troubleshooting section in the user manual. Keep the machine clean, especially around the welding head and feed rollers to prevent debris build-up. Scheduled maintenance, such as checking electrical connections and replacing worn parts, is crucial for longevity and reliable operation.

How the Triad Extreme Universal Saves You Time & Money in Industrial Fabric Welding

The Triad Extreme Universal offers significant time and cost savings in industrial fabric welding through its efficiency and precision. Users experience a decrease in material waste due to the machine's accurate alignment and control, which also reduces the need for reworks and repairs. The speed of the Triad Extreme allows for faster project completion, which can significantly lower labor costs. An ROI analysis would typically show that the investment in a Triad Extreme Universal pays off quickly as production capacity increases without sacrificing quality.

Frequently Asked Questions About the Triad Extreme Universal

What materials can the Triad Extreme Universal weld?

It can weld a variety of industrial fabrics, including vinyl, acrylic, and polyethylene.

What industries commonly use the Triad Extreme Universal?

It is widely used in the manufacturing of banners, awnings, inflatables, and geosynthetics.

What types of seams can be welded with the Triad Extreme universal?

It can create overlap seams, hem seams, and pocket seams.

Is the Triad Extreme Universal easy to transport?

Yes, it is designed for portability and can be easily moved between job sites.  It is also possible to add to a track for longer runs to help maintain an consistent seam. 

What is the power requirement for the Triad Extreme Universal?

The Triad Extreme is compatible with either a standard 110V or 220V outlet, depending on the model.

How long does it take to train an operator on the Triad Extreme Universal?

Typically, basic training can be completed within a few hours, with proficiency gained through ongoing use.

What maintenance is required for the Triad Extreme Universal?

The Triad Extreme is built to run. Simple, regular cleaning of the wedge, periodic inspection of electrical components, and alignment checks are recommended.

Does Miller Weldmaster provide technical support for this machine?

Yes, comprehensive technical support is available, including onsite service options.  Call +1 330-833-6739 or email service@weldmaster.com

Where can I see the Triad Extreme Universal in action?

Demonstrations are available at Miller Weldmaster’s facility, at trade shows, or through authorized dealers.  

Service & Resolution Center

Our service team is dedicated to keeping our customer’s businesses running at optimal performance and assisting with any solutions you need. We are standing by to help you.